About High Pressure Ball Valve Manufacturer in Pune
We are a manufacturer, supplier, and exporter of high-pressure and isolation ball valves. Our setup is situated in Pune, Maharashtra, India.
Design:
full compliance to ASME B16.34
Solid forged design available in F304 / F316 / LF2
Testing: by API 598
PEEK seats
Fire-safe design with graphite seals
Emission warranty: Maximum 100 PPM
Port size: full and regular port
Available with different combination ends (i.e. Screwed / Tube end )
Stem Design Features:
Live loaded blowout proof stem
Delrin thrust washer ï prevents deformation under high pressure.
Additional stem O-rings for ultra-low emission applications.
Antistatic- Design
Built for Peak Performance in Demanding ConditionsEach valve is precision-crafted to withstand rigorous pressures and a wide temperature range from -20C to 180C. Corrosion-resistant materials and polished finishes enhance longevity even when handling aggressive media. With test pressures rated at 1.5x working pressure and Class VI leakage compliance, you get optimal sealing and dependable operation in high-stress environments.
Versatile Design and Mounting OptionsChoose between two-way and three-way channel configurations to suit complex flow requirements. Multiple mounting options, including panel and ISO 5211, offer installation flexibility for automated or manual control. The variety of end connections-BSP, NPT, socket weld, and butt weld-ensures seamless integration into new or existing pipelines built to ANSI or DIN flange standards.
FAQ's of High Pressure Ball Valve Manufacturer in Pune:
Q: How does a quarter turn ball valve operate in high pressure applications?
A: A quarter turn ball valve operates by rotating the handle or gear 90 degrees to open or close the valve completely. This simple mechanism is highly effective for rapid shut-off and flow control, making it ideal for high pressure applications found in industrial, oil & gas, and chemical sectors.
Q: What are the main benefits of using PTFE, Viton, or metal seat materials in these valves?
A: PTFE and Viton provide excellent chemical and temperature resistance, reducing maintenance and increasing longevity. Metal seats further enhance the valve's ability to withstand high pressures and temperatures, making these valves versatile for various aggressive media.
Q: When should I choose full bore versus reduced bore ball valves?
A: Full bore ball valves are recommended where minimal pressure drop and maximum flow are required, typically in process lines or transfer piping. Reduced bore valves are suitable for applications where space is limited or slight flow restrictions are acceptable, often reducing weight and cost.
Q: Where can high pressure ball valves be installed and used effectively?
A: These valves are applicable in industrial plants, chemical processing units, oil & gas facilities, and water treatment systems. They can be installed in positions with threaded, flanged, or welded connections to match ANSI or DIN standards, offering flexibility across different pipeline layouts.
Q: What is the manufacturing process for ensuring Class VI leakage and high corrosion resistance?
A: Valves undergo rigorous testing at 1.5x their working pressure to ensure leakage class VI sealing. Precision machining, robust seat materials, and high-quality surface finish contribute to superior corrosion resistance and extended valve life even under harsh conditions.
Q: How do users benefit from manual operation with lever or gear handles?
A: Manual lever and gear handles provide straightforward, reliable control without the need for power sources, ideal for remote or safety-critical areas. They enable precise operation, quick shut-off, and require minimal maintenance, translating to lower operational costs.